PTFE Teflon® Tape Manufacturer

 

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Applications and Properties

Applications

PTFE tape can be used either as a primary insulating material wrapped directly on the conductor or as a jacketing material to bundle cables together. It is applied as a spiral wrap and most often is subsequently sintered at high temperature. Wire wrapping with PTFE tape offers important advantages over extrusion, not the least being the investment in capital equipment, which is considerably lower while giving the same high performance cable. Wrapping also offers distinct advantages in the following areas:

  • Production of short lengths of cable of a few meters only or else very long lengths;
  • Manufacturing of complicated constructions, large cross sections, heavy cables and braided cables;
  • Making hybrid constructions using different types of tape;
  • Better control of concentricity with consistent insulation thickness along the entire cable length;
  • Better control of adhesion to conductor and strip-force

Typical applications where PTFE is the material of choice as an electrical insulation would include:

  • Where speed and clarity of signal are critical
  • Where hot-spots or elevated temperatures are present
  • Where aggressive media is present or sustained exposure to UV light
  • Where safety concerns are present, especially risk of fire.
  • Where low attenuation, low dielectric constant and high velocity signal propagation are desired, such as telecommunication cable

Typical properties of PTFE tapes

Mechanical
 
 
Tensile Strength
20,7 - 27,4
MPa
Elongation
300 - 450
%
Electrical
 
 
Dielectric constant (100 Hz to 60 MHz)
2,2
 
Dielectric strength (0,38 mm)
23,6
kV/mm
Power factor (sin d - 100 Hz to 60 MHz)
<0,0002
 
Volume resistivity
>10
PWm (1)
Thermal
 
 
Flame rating (2)
<5
s
Melting point initial
5
mm
Environmental and chemical effects
 
 
Chemical resistance
Excellent
 
Water absorption
<0,01
%
Weathering
Excellent
 

(1) P = Peta = 10(15)
(2) Results based on laboratory test controlled conditions. Do not reflect performance under actual fire conditions